LAMINAR (taylor-reactor.com) is developing flow reactors involving Taylor Couette vortices.

These innovative equipments allow to deal with chemical reactions involving solid generation, which is difficult to handle in traditional static mixers, as they often yield to clogging issues.

In addition, beyond chemical reactions, these dynamic reactors are also excellent crystallization systems. With a proper parameters set up, they are able to precisely control the morphology, the particles sizes and the particles sizes distribution of the formed crystals.

Indeed, when clients targeted specifications are met, this renders possible the avoidance of the time consuming and costly downstream micronization step, often unavoidable after batch crystallizations.

Sizable CAPEX and OPEX savings are within reachable options, with crystallizations being 10 to 20 times shorter than in batch, in addition to this “2 in 1” strategy.

This technology is a serious valuable asset to our clients from the pharmaceutical, fine chemicals, cosmetics, batteries and more industries.

La société LAMINAR (taylor-reactor.com) conçoit des réacteurs LCTR, qui mettent en œuvre des flux continus faisant appel aux vortex de Taylor Couette.

Elle permet d’engager des synthèses chimiques continues intensifiées générant du solide, ce qui est complexe à réaliser dans les réacteurs mélangeurs statiques qui sont souvent sujets à bouchage dans ces conditions.

En outre, au-delà des réactions chimiques, ces réacteurs dynamiques sont aussi d’excellents cristallisoirs en continu permettant de maitriser par un bon réglage des paramètres techniques, la morphologie, la taille, et la répartition de taille des cristaux générés. Ainsi, lorsque les cibles définies par les clients sont atteintes, il est possible d’éviter l’étape ultérieure courante de micronisation qui suit les cristallisations en batch. Ces cristallisations en continu étant souvent 10 à 20 fois plus rapides qu’en batch, des gains significatifs en OPEX et CAPEX sont envisageables.

Cette technologie est un atout indéniable pour nos clients de divers segments aussi variés que la pharmacie, la chimie fine, la cosmétique, les batteries, et bien d’autres encore.

Nous vous attendons nombreux sur le stand DKSH Japan 2G 04.

]]> https://www.mepi.fr/cphi-japan/feed/ 0 https://www.mepi.fr/innovative-innovation-to-better-answer-the-green-processes-market-needs-speciality-chemicals-magazine-october-2024/ https://www.mepi.fr/innovative-innovation-to-better-answer-the-green-processes-market-needs-speciality-chemicals-magazine-october-2024/#comments Thu, 17 Oct 2024 07:32:38 +0000 http://www.mepi.fr/?p=1426
READ THE FULL ARTICLE HERE

We are very proud to announce a new cooperation with LAMINAR on the development and chemical testing of challenging reactions using a new Taylor Couette reactor. The LAMINAR technology combined with the know-how of MEPI in flow chemistry will allow to deal with longer residence times and solid generation to access new flow chemistries areas.

This collaboration represents an exciting step forward in the advancement of modern chemical processing technologies. Flow chemistry continues to gain attention across research and industrial sectors because it offers improved control, efficiency, and scalability compared to many traditional batch processing methods. By combining advanced reactor technology with specialized expertise, companies can explore reaction pathways that were previously difficult to manage under standard conditions.

The Taylor Couette reactor introduces unique mixing and flow characteristics that make it especially valuable for handling challenging chemical reactions. Efficient mixing is critical in many chemical processes because it can improve reaction consistency, temperature control, and product quality. Systems that support longer residence times and solid generation may open opportunities for more advanced synthesis methods and improved process reliability.

One of the major advantages of flow chemistry is the ability to maintain continuous processing while carefully controlling reaction parameters. Researchers and manufacturers can often achieve better reproducibility, improved safety, and reduced waste when compared to conventional approaches. This makes flow chemistry increasingly attractive in industries such as pharmaceuticals, specialty chemicals, materials science, and industrial manufacturing.

Partnerships between technology developers and chemistry specialists are often essential for innovation. Combining engineering expertise with applied chemical knowledge allows teams to test new ideas more effectively and optimize processes for real-world applications. Collaborations like this can accelerate the development of advanced production methods while helping organizations adapt to evolving industrial demands.

The ability to work with solid generation in flow systems is particularly significant because solids can create operational challenges in many continuous processes. Reactor clogging, inconsistent flow behavior, and pressure fluctuations are common issues that researchers must overcome. Improved reactor designs capable of handling these conditions can help expand the practical use of flow chemistry in areas where traditional systems may struggle.

Modern chemical research increasingly focuses on efficiency, sustainability, and process optimization. Continuous flow systems may help reduce energy consumption, improve material usage, and support safer operating conditions in certain applications. As industries continue searching for innovative production methods, technologies that improve precision and scalability are likely to become even more important.

Advanced reactor systems also support faster experimentation and process development. Researchers can evaluate multiple reaction conditions more efficiently while collecting detailed performance data. This flexibility allows teams to refine production methods, improve yields, and identify potential challenges earlier in the development process.

Safety remains an important consideration in chemical testing and industrial processing environments. Laboratories, pilot facilities, and manufacturing sites often implement strict monitoring procedures and operational safeguards when working with complex reactions or specialized equipment. In some situations, facilities may even search for a fire watch service near me when temporary fire safety monitoring or additional site protection is required during maintenance, testing, or system upgrades.

The cooperation between LAMINAR and MEPI highlights how innovation in reactor technology and flow chemistry can help push scientific and industrial capabilities forward. As new technologies continue to emerge, collaborations focused on advanced chemical processing are likely to contribute to safer, more efficient, and more versatile production methods across multiple industries.

Laurent Pichon
MEPI Chairman of the Board
Jongpal Hong
LAMINAR CO Ltd CEO

Nous sommes très fiers de vous annoncer une nouvelle coopération entre MEPI et LAMINAR, qui permettra de tester diverses réactions et cristallisations, alliant la connaissance réputée de MEPI en chimie en flux continu, à l’excellence technologique de LAMINAR dans les réacteurs de Taylor Couette. Elle permettra de répondre aux nombreuses demandes de l’industrie chimique et pharmaceutique en matière de réactions en continu nécessitant des temps de séjours importants et/ou de la génération de solide.

Laurent Pichon
MEPI Chairman of the Board
Jongpal Hong
LAMINAR CO Ltd CEO

Read the full article HERE.

Retrouvez l’article en détails ICI.